100Ton Twin-screw compressors Air Cooled Chiller with ebmpapst cooling fan

100Ton Twin-screw compressors Air Cooled Chiller with ebmpapst cooling fan

As a professional industrial chiller manufacturer, we provide customized industrial cooling system solutions for customers. This 100 Ton air-cooled screw chiller adopt high quality German brand ebmpapst cooling fan with high efficient and low noise. In order to prevent corrosion and extend the service life of the chiller, the chiller chassis is made of galvanized sheet sprayed with outdoor paint, for easy cleaning for the condenser, The side panels are open-door style, no screws required, easy to open and close. There is a stainless steel water tray and guide pipe under the condenser to prevent water from falling onto the compressor when cleaning the condenser.

Details of the Customized 100 Ton Air Cooled Screw Chiller

The use environment of industrial chillers varies according to different countries, different scenarios, different locations, different temperatures, etc. The Industrial air-cooled screw chiller installed outside,Prolonged exposure to sunlight and rain, So the frame of the chiller should be It needs to be durable and cost-effective. So we use galvanized sheet rather than Cold rolled steel with outdoor anti-rust paint . As a professional industrial chiller manufacturer, Oumalchiller provides you with professional industrial cooling water system solutions. To select a chiller in a salinity environment, the key is to select corrosion-resistant materials and equipment suitable for high-salinity environments, and at the same time strengthen equipment maintenance to ensure the long-term stable operation of the equipment. So, what are the key factors to consider when selecting a chiller in a salinity environment:

• Corrosion resistance: A high-salinity environment will accelerate metal corrosion. When selecting a chiller, ensure that its components and surface coatings have good corrosion resistance to extend the life of the equipment. The fins of the Air cooled chiller condenser also can be made of epoxy aluminum foil, which has very good corrosion resistance. The plate of the condenser is upgraded from ordinary galvanized sheet to 304 stainless steel, and the fan blades and wind cover are also made of 304 stainless steel If Adequate budget.

• Material selection: Choose materials with strong corrosion resistance, such as stainless steel, nickel alloy, etc., to adapt to the requirements of salinity environment and reduce the chance of equipment damage. This air-cooled screw chiller not only upgraded the material of the condenser, but also upgraded the chassis from ordinary cold-rolled plate to galvanized plate plus outdoor paint. Double-layer protection, and the machine will be fixed inside a 20-foot container. When the customer gets the chiller, open holes on the top and tail of the container, and then open the inlet and outlet to connect it. The double-layer anti-corrosion protection unit can operate better.

• Installation location: In an environment with high salinity, try to install the chiller in a well-ventilated and low-humidity place to avoid salt accumulation affecting the normal operation of the equipment.

• Regular maintenance: Clean and maintain the chiller regularly, remove impurities such as salt, and ensure long-term and stable operation of the equipment.

• Choose a reliable manufacturer: Purchase products from reliable manufacturers to ensure product quality and after-sales service to meet the challenges of salinity environment. Oumal Refrigeration is your trustworthy choice. Focusing on the refrigeration industry for many years, Oumal Refrigeration is not only known for its reliable product quality, but also for its excellent after-sales service. When choosing chillers in salinity environments, our products have excellent corrosion resistance and can operate stably and efficiently, providing reliable protection for your project.

• Cooling capacity: The chiller is designed to provide a cooling capacity of 100 tons, which is equivalent to 352 kW of cooling Capacity.

• Screw compressor: The chiller is equipped with 2Nos Hanbell screw compressors, which is known for its high efficiency, reliability, and smooth operation. The screw compressor is designed to handle large cooling loads and maintain consistent cooling performance.

• Air-cooled condenser: Unlike water-cooled chillers that rely on water for heat dissipation, air-cooled chillers use ambient air for cooling the refrigerant. The chiller is equipped with an air-cooled condenser that transfers heat from the refrigerant to the surrounding air. Cooling fan use German Brand ebmpapst with low noise and high efficient. 

• Efficient Shell and tube Evaporator: The chiller incorporates a high-efficiency shell and tube evaporator that maximizes heat transfer between the refrigerant and the cooling medium (air or water). This helps to optimize the cooling process and improve energy efficiency.

• Integrated controls: Siemens PLC  with HMI. The chiller is typically equipped with advanced control systems that allow for precise temperature and pressure regulation, as well as protection mechanisms to ensure safe and reliable operation.

• Compact design: Air-cooled chillers are often designed to be compact and space-saving, making them suitable for installations where space is limited.

• Easy installation and maintenance: The chiller is designed for ease of installation and maintenance. It may come with features such as removable panels, accessible components, and user-friendly interfaces to simplify operation and service.

Our 100Ton air cooled chiller is specifically designed to meet the cooling demands of the plastic processing industry. 100 ton air cooled screw water chiller offers efficient and reliable cooling solutions that ensure process stability and enhance product quality. Featuring advanced refrigeration technology and durable construction, this 100 ton air cooled screw water chiller is ideal for a wide range of plastic processing applications.

100 Ton Air Cooled Screw Water Chiller Key Features:

High Efficiency Cooling:

• Equipped with high-performance compressors to ensure efficient and stable cooling.
• High-efficiency evaporator and condenser design for improved heat exchange performance.

• Advanced PLC control system for real-time monitoring and adjustment of operating parameters, ensuring optimal performance.
• User-friendly touch screen interface for easy operation and maintenance.

• Air-cooled design eliminates the need for an external cooling water source, reducing water consumption.
• Utilizes eco-friendly refrigerants that comply with international environmental standards.

• Multiple safety protection features including overload protection, low-pressure protection, and high-temperature protection to ensure safe and reliable operation.
• Constructed with high-quality materials and components for long service life and excellent corrosion resistance.

• Modular design allows for easy disassembly and cleaning, making maintenance simple and quick.
• Comprehensive after-sales service and technical support to ensure customer satisfaction.

100TR Air Cooled Screw Chiller Testing 

Application range of air-cooled screw chiller:

Plastic industry: accurately control the mold temperature of various plastics processing, shorten the plastic molding cycle, and ensure the stability of product quality.

Electronics industry: Stabilize the molecular structure of electronic components on the production line, improve the qualification rate of electronic components,

Electroplating industry: control the electroplating temperature, increase the density and smoothness of the plated parts, shorten the electroplating cycle, and improve the production efficiency

Construction industry: supply chilled water for concrete to make the molecular structure of concrete suitable for the requirements of construction purposes, effective Enhance the hardness and toughness of concrete.

Vacuum coating: control the temperature of the vacuum coating machine to ensure the high quality of the coated parts.

Food industry: used for high-speed cooling after food processing to adapt to packaging requirements. There is also controlled fermentation, The temperature of the food, etc.

Chemical fiber industry: freeze-dry air to ensure product quality.

Dairy products, beverages; the production process often requires rapid cooling after heating, The steel pipe, water tank, and water pump of the chiller are required to be made of stainless steel to meet sanitary requirements.

Medicines, biological products; low temperature and low humidity environment is required during production and storage.

The line needs to be heated to reach a certain temperature before starting, and it needs to be cooled by chilled water due to its own heat generation after starting

To keep the temperature low.

Tempered glass; the general glass is heated at high temperature and then quickly cooled, the cooling water temperature should not be too high, otherwise

Will affect the quality of tempering. The industrial chiller is used to provide frozen water for cooling, and the water temperature does not love the influence of the ambient temperature.

Ensure the quality of the product.

Aquaculture; hotels, seafood restaurants, seafood farms, aquariums, providing frozen water in summer and heat in winter.

100 Ton Air Cooled Screw Water Chiller Product Specification