Why Choose a 100 Ton Chiller for Efficient Stretch Film Machine Cooling

Dec 18, 2025

You demand precise temperature control for your stretch film machine to ensure consistent product quality. Many industrial settings rely on cooling capacities as low as 15 tons for basic needs, but advanced manufacturing environments require more robust solutions. The 100 Ton chiller stands out with its unmatched cooling power, energy efficiency, and proven reliability. You benefit from a system that meets the toughest industrial demands and delivers optimal performance every time.


Key Takeaways

  • The 100 Ton chiller offers unmatched cooling capacity, ensuring your stretch film machine maintains optimal temperature during peak production.

  • Advanced components like semi-hermetic screw compressors enhance energy efficiency, reducing operational costs and saving you money.

  • Intelligent controls allow for real-time monitoring and adjustments, ensuring consistent performance and minimizing maintenance needs.

  • The chiller's compact design enables easy installation in tight spaces, making it a flexible solution for various industrial applications.

  • Investing in a 100 Ton chiller provides long-term value through durability, energy savings, and reliable operation, supporting your production goals.


100 Ton Chiller Features

100 Ton chiller

High Cooling Capacity

You need a cooling system that matches the demands of modern stretch film production. The 100 Ton chiller delivers a maximum cooling capacity that far exceeds smaller systems. This capacity ensures your equipment maintains optimal temperature, even during peak production. Review the table below to see how the 100 Ton chiller compares to other sizes:

Measurement Type

Value

BTU/h

1,200,000

kW

352

You gain the ability to handle large thermal loads, which is essential for continuous, high-speed operations. The air-cooled screw design also eliminates the need for an external water source, making your setup more flexible and cost-effective.


Advanced Components

Your 100 Ton chiller uses advanced components to maximize performance and reliability. The system features two semi-hermetic screw compressors from trusted brands like Hanbell or Bitzer. These compressors offer automatic capacity control, adjusting from 0-100% based on your cooling needs. This technology reduces energy consumption and operating costs. The high-efficiency heat exchanger improves cooling performance, while the advanced oil return system ensures reliable operation under tough conditions.

Key components include:

Component

Description

Compressor

Pumps refrigerant, increasing pressure and temperature.

Evaporator

Absorbs heat from process water or air.

Condenser

Releases heat to the environment through a heat exchanger.

Expansion Valve

Regulates refrigerant flow, maintaining system efficiency.

You benefit from a modular design that simplifies installation and maintenance.


Intelligent Controls

You control your cooling system with ease using intelligent controls. The 100 Ton chiller integrates an LCD touch screen interface and centralized Siemens PLC control. These features allow you to monitor compressor capacity and system performance in real time. You can make precise adjustments to temperature and operational parameters. Built-in safety features protect your equipment from overload, low pressure, and high temperature.

Feature

Description

Advanced Control Systems

Precise temperature and parameter adjustments.

Monitoring

Real-time tracking of performance metrics.

Remote Control Capability

Operate from a distance for added convenience.

Energy Efficiency

Optimizes performance while reducing power consumption.

User-Friendly Interfaces

Simplifies operation for all users.

Safety Features

Enhances operational safety and reliability.


You experience consistent, reliable cooling with minimal maintenance, ensuring your stretch film machine runs smoothly.

 cooling water system machine

Efficient Cooling Performance

You rely on precise cooling to maintain the quality and consistency of your stretch film products. The 100 Ton chiller delivers rapid and uniform temperature control, which is essential for cast film machines. When you use this system, you ensure that the stretch film solidifies correctly. This process maintains a uniform thickness and clarity, which are critical for optimal heat sealing performance. Any deviation in cooling can lead to defects such as uneven thickness or surface imperfections. These issues can compromise the film’s integrity and reduce its functionality. With the 100 Ton chiller, you achieve stable production conditions and consistently high-quality output.


Energy Savings

You want to reduce operational costs without sacrificing performance. The 100 Ton chiller offers significant energy savings compared to traditional cooling systems. By upgrading to this advanced solution, you lower your daily and annual energy consumption. The following table shows the difference in energy use between an older chiller and the new 100 Ton chiller:

Chiller Type

Daily Energy Consumption (kWh)

Daily Savings (kWh)

Annual Savings (kWh)

Old Chiller

1,378



New 100 Ton Chiller

980

398

103,480



You see a reduction of nearly 400 kWh per day, which adds up to over 100,000 kWh saved each year. This efficiency translates into lower utility bills and a smaller environmental footprint. The 100 Ton chiller also meets industry-leading efficiency ratings, as shown below:

Chiller Type

Capacity Range

Efficiency Rating (kW/ton)

IPLV

Water Cooled, Electrically Operated Positive Displacement

≥ 75 tons and < 150 tons

≤ 0.720 kW/ton

≤ 0.560 IPLV



≤ 0.750 kW/ton

≤ 0.490 IPLV

You benefit from a system that not only saves energy but also meets strict industry standards for performance.


Reliable Operation

You need equipment that runs reliably, even under demanding conditions. The 100 Ton chiller provides stable operation for continuous industrial use. Its robust design and advanced safety features protect your investment. You get overload, low-pressure, and high-temperature safeguards that keep your system running smoothly. The modular construction and high-quality components reduce the need for frequent maintenance. You spend less time on repairs and more time focusing on production. This reliability ensures that your stretch film machines operate at peak efficiency, shift after shift.


Tip: Choose a cooling system with built-in safety protections and low maintenance requirements to maximize uptime and minimize unexpected downtime.

You can trust the 100 Ton chiller to deliver consistent performance, energy savings, and reliable operation for your stretch film production line.


Industrial Advantages

Easy Installation

You want a cooling system that does not disrupt your workflow. The compact design of this chiller allows you to fit it into tight spaces on your production floor. You do not need a large team or specialized tools for setup. The modular construction means you can assemble and connect the unit quickly. You save time and reduce installation costs.

Tip: Choose a chiller with a user-friendly interface and clear instructions to make installation even smoother.


Flexible Integration

You need a solution that adapts to your changing production needs. This chiller integrates easily with different types of machinery and process lines. You can connect it to plastic molding, electronics manufacturing, or food processing equipment. The system supports both new installations and upgrades to existing setups. You can scale your cooling capacity by adding more modules as your business grows.


Here is a quick look at industries that benefit from this flexibility:

Industry

Application Example

Plastic Molding

Injection and blow molding

Electronics

PCB cooling

Food Processing

Ingredient temperature control

Electroplating

Bath temperature regulation


Long-Term Value

You invest in equipment that delivers returns for years. The chiller uses high-quality materials that resist corrosion and wear. You experience fewer breakdowns and lower maintenance costs. The robust construction ensures reliable operation in demanding environments. You also benefit from energy-efficient performance, which reduces your utility bills over time.

Note: A durable chiller helps you avoid unexpected expenses and keeps your production line running smoothly.

You gain peace of mind knowing your cooling system supports your business now and in the future.


You want a cooling solution that delivers consistent results and supports your production goals. This system gives you high performance, energy savings, and reliable operation. You benefit from easy installation, flexible integration, and long-term durability. When you choose this advanced chiller, you set your stretch film machine up for success. Consider this option to meet your industrial cooling needs with confidence.


FAQ

What is the main advantage of a 100 Ton chiller for stretch film machines?

You get unmatched cooling capacity. This chiller keeps your production line stable, even during high-speed operations. You maintain consistent film quality and avoid costly downtime.


How does the 100 Ton chiller help reduce energy costs?

You benefit from advanced compressors and intelligent controls. These features optimize energy use. You see lower daily and annual electricity bills.


Can you install the 100 Ton chiller in limited space?

Yes. The compact, modular design lets you fit the chiller into tight spaces. You do not need major facility changes.


What safety features protect your equipment?

You get overload, low-pressure, and high-temperature protection. These features keep your system safe and reliable during continuous operation.


Which industries can use this chiller?


Industry

Application Example

Plastic Molding

Injection, blow molding

Electronics

PCB cooling

Food Processing

Ingredient temperature

Electroplating

Bath temperature control


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