What Is an Air Cooled Chiller – A Practical Explanation from the Factory Floor

Jun 12, 2025

When someone new joins our engineering team, one of the first questions they usually ask is: “So what’s the difference between air cooled and water cooled chillers—and which one’s better?”


It’s a good question. And after installing, maintaining, and even troubleshooting both systems in dozens of customer factories, here’s how we usually explain it.


Let’s Start with the Basics

An air cooled chiller is essentially a cooling unit that uses ambient air to remove heat from a circulating liquid—usually water or a water-glycol mix. It's often used to keep production equipment or buildings at a stable temperature.

There’s no need for a cooling tower or a complex water pipeline. It uses built-in fans to get the job done.

This setup is widely chosen in:

  • Injection molding plants

  • Food packaging lines

  • Laser processing workshops

  • HVAC systems for commercial buildings

If you’ve got space outside and want to avoid dealing with water quality issues, air cooled is probably the better call.

air cooled screw chiller

What’s Inside the Unit?

Rather than listing textbook components, here’s what we see under the cover of atypical air cooled water chiller we ship:

  • A compressor that acts like the system’s engine

  • An evaporator that draws heat out of your process water

  • A condenser with aluminum fins, cooled by strong fans

  • An expansion valve to adjust refrigerant pressure

  • A control panel—the brain of the system

Some models include water pumps and tanks. Others are modular—you can connect them to existing infrastructure.


Here’s How It Works (Simplified)

Let’s say you’re using a CNC machine that heats up during operation. Here’s how the air cooled chiller steps in:

  1. The warm water comes back from the CNC.

  2. It enters the evaporator inside the chiller.

  3. The refrigerant in the evaporator absorbs that heat and turns into a gas.

  4. The gas gets compressed—its temperature and pressure rise sharply.

  5. That hot gas goes through the condenser. Fans blow outside air across coils, removing the heat.

  6. The refrigerant turns back into a liquid, and the cycle repeats.

Your machine keeps running cool—and you don’t need a water tower or much operator attention.


Why Do Customers Choose Air Cooled Units from Us?

Some of our long-term clients choose air cooled chiller systems for one reason: they just work.
Even without an in-house technician, these systems are straightforward to install, easy to control, and rarely break down when used correctly.

Clients also appreciate that we offer:

  • Tailored sizing based on actual load

  • Remote monitoring options

  • Short lead times, even for custom orders

  • Reliable after-sales support (yes, even overseas)


As a practical air cooled chiller supplier, we’re not here to sell what’s biggest or most expensive—we help customers find what runs stably for years.

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